28
Apr
Discover why dye sublimation jerseys deliver unmatched color, comfort, and durability, making them the ultimate choice for team uniforms.
Team uniforms are more than just some colors; they have an essential function and are synonymous with a team’s identity. Dye sublimation is the easiest and most efficient method to meet these needs. Dye sublimation jerseys meet these needs perfectly as the jerseys have vibrant designs dyed directly into moisture-wicking polyester fabrics.
Sublimation’s jerseys will not crack, peel, or fade, no matter how tough the conditions, unlike traditional printing. Unlimited creative freedom, green production, ease of use, and cost-effective processing are advantages for any team, no matter the size or sport. In this detailed guide, you will learn all the reasons, pros, factors, and trends of sublimation that make it unbeatable for team apparel.
Sublimation is a physical process in which a solid turns directly into a gas. In printing, it changes solid particles of dye directly into the gaseous state, avoiding the liquid state. The dye subsequently adheres to and becomes molecularly bonded to the fabric, and becomes part of the fabric. Because the dye gets inside the fabric, the printed fabric is flat and lightweight. The result is a jersey tailored to your needs, while still feeling natural and of high quality.
An image is initially printed in reverse on a special heat-activated ink sublimation transfer paper. The printed paper is positioned facing down on the polyester jersey, and then it is pressed with high heat and pressure, generally at 380-420 degrees for 45-60 seconds.
In this process, the solid dye particles sitting on the paper are vaporized and absorbed by the fabric fibers, then solidified again upon cooling. After peeling away the transfer paper, the image is now part of the jersey itself, and the graphics are clean, and vibrant and feel like they are the jersey.
Because the dye goes into the fibers and becomes part of the fabric, the colors do not fade or dull with repeated washings. Unlike layered surface dyes that can crack and peel, there is no such effect. Custom graphics and team logos are preserved from one season to the next.
With sublimation, images and patterns can fill as much of the fabric as is needed. Gradients, images from photographs, and complex line work can all be printed at no additional setup charge. Teams have the opportunity to explore bold new designs or minor branding touches.
Inks used for sublimation are water-based and create less waste than screen printing. Low water and low energy consumption are also obtained as no chemical pretreatments or several rinsing cycles have to be applied. This makes it an attractive process for leagues and teams that are “green-conscious”.
As a result, there are no panels or pieces of graphics that are sewn on. It is simple to add names, numbers, and sponsor logos into the template design. Changes, such as the retro and tribute jerseys, can be easily made without too much alteration. This same degree of customization is available to small teams as well as large enterprises.
Sublimation jerseys are made from technical polyester blends specifically designed to meet the needs of athletes. Moisture is wicked away from the body, evaporating and cooling quickly. Lightweight materials minimize drag and increase freedom of movement across the field or court. Ventilation zones and ergonomic cuts help promote comfort in long-term use.
Sublimated dyes are abrasion-resistant and retain their vivid color even under rough usage and in repeated washings. Dye and fiber unite to form an unbreakable bond that leaves no chance for fabric degradation or prints to deteriorate. Because jerseys hold their shape and color over multiple seasons, they are a good long-term investment.
There is minimal setup and no screens, stencils, or color separations which means lower initial costs. Production can be scheduled using digital workflows. There are no excessive or small minimum order quantities so teams can order exactly what they need. Bulk orders lower per-unit costs even more and make premium uniforms available regardless of budget.
The biggest drawback of screen printing is its need for a separate screen for each color, making multicolor designs fairly costly. Whereas sublimation works with unlimited colors in one go, with no additional setup.
Vinyl is an added layer that sits atop the fabric and is subject to peeling or cracking over time. Dyes are infused within the jersey’s fabric through sublimation, so the garment retains its natural hand and stretch.
Embroidery also adds weight and makes fabric stiffer, thus creating less of a breathable and flexible material. Also, the threadwork has to be done delicately. Sublimation does not change a fabric’s properties.
A growing focus on eco-friendly ink formulations and recycled polyester substrates makes sublimation even more sustainable. Incorporating antimicrobial treatments, UV-resistant dyes, and odor-control technologies can greatly enhance performance.
Fans will create personalized jerseys collaboratively online via digital design tools and AR try-on capabilities. In time, manufacturing models will cut back inventory waste and allow for hyper-personalized team merch.
Dye sublimation jerseys offer the ultimate color brilliance, design flexibility, and comfort as graphics are dyed directly into the fibers of polyester fabric. They are durable, moisture-wicking, and ensure the athlete’s comfort while speaking to bold, long-lasting branding for the team.
Sublimation’s low initial investment, green production methods, and fast speed of service make it a perfect sublimation solution for teams of all sizes. Incorporate this technology and improve your team's look and performance, season after season.
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Our company has over 30 models of printers with independent intellectual property rights and patents. Marketed under the esteemed brands of Skycolor, Stormjet, and Fedar brands, these printers cover a wide range, including digital textile printers, UV printers, eco-solvent printers and more. Known for their exceptional quality and performance.
